{"id":21506,"date":"2026-10-29T01:50:20","date_gmt":"2026-10-28T22:50:20","guid":{"rendered":"https:\/\/setmakina.com\/?p=21506"},"modified":"2026-11-02T08:57:02","modified_gmt":"2026-11-02T05:57:02","slug":"fuites-air-comprime-carriere-mine","status":"publish","type":"post","link":"https:\/\/setmakina.com\/fr\/expertise-technique\/fuites-air-comprime-carriere-mine\/","title":{"rendered":"Fuites d&rsquo;air comprim\u00e9 en carri\u00e8re et en mine : le co\u00fbt cach\u00e9 et comment l&rsquo;\u00e9liminer"},"content":{"rendered":"\n<style>\n.sm-post *,.sm-post *::before,.sm-post *::after{box-sizing:border-box}\n.sm-post{font-family:'Open Sans',-apple-system,BlinkMacSystemFont,sans-serif;font-size:16px;line-height:1.8;color:#2d2d2d;max-width:860px;margin:0 auto}\n.sm-post .sm-lead{font-size:17px;background:#f4f8fc;border-left:4px solid #468dcb;padding:20px 24px;margin:0 0 36px;border-radius:0 4px 4px 0}\n.sm-post .sm-takeaways{background:#fff;border:1px solid #cddaeb;border-top:3px 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36px;border-radius:4px;border:none!important}\n.sm-post .sm-cta a:hover{background:#e55a00}\n.sm-post .sm-btn-row{text-align:center;margin:28px 0}\n.sm-post .sm-btn{display:inline-block;background:#FF6600;color:#fff!important;font-weight:700;font-size:15px;padding:12px 30px;border-radius:4px;border:none!important}\n.sm-post .sm-related{background:#f4f8fc;border:1px solid #cddaeb;border-radius:6px;padding:24px 28px;margin-top:36px}\n.sm-post .sm-related-title{font-size:11px;font-weight:700;letter-spacing:1.4px;text-transform:uppercase;color:#468dcb;margin:0 0 14px}\n.sm-post .sm-related ul{margin:0;padding:0;list-style:none;display:grid;grid-template-columns:1fr 1fr;gap:6px 24px}\n.sm-post .sm-related li{margin:0;font-size:14px;padding:4px 0}\n.sm-post .sm-related li::before{content:\"\u2192 \";color:#FF6600;font-weight:700}\n.sm-post .sm-related li a{color:#1a3a5c!important;border-bottom:none!important}\n.sm-post .sm-sources{font-size:13px;color:#555;background:#fafbfc;border:1px solid #e4e8ed;border-radius:6px;padding:18px 22px;margin-top:28px}\n.sm-post .sm-sources ol{margin:8px 0 0 18px}\n.sm-post .sm-footer-meta{border-top:2px solid #e4e8ed;padding-top:24px;margin-top:40px;display:flex;align-items:center;flex-wrap:wrap;gap:10px;font-size:13px;color:#888}\n.sm-post .sm-author{font-weight:600;color:#444}\n.sm-post .sm-cert{display:inline-flex;align-items:center;background:#f4f8fc;border:1px solid #cddaeb;padding:4px 10px;border-radius:20px;font-size:12px;font-weight:600;color:#1a3a5c}\n.sm-post .sm-disclaimer{font-size:12px;color:#999;line-height:1.6;padding:16px 0 0;border-top:1px solid #eee;margin-top:32px}\n@media(max-width:680px){.sm-post h2{font-size:19px}.sm-post .sm-stats,.sm-post .sm-cards{grid-template-columns:1fr}.sm-post .sm-related ul{grid-template-columns:1fr}.sm-post .sm-cta{padding:32px 24px}.sm-post .sm-factor{flex-direction:column;gap:12px}.sm-post .sm-bar{grid-template-columns:1fr;gap:4px}.sm-post .sm-bar-val{text-align:left}}\n<\/style>\n<article class=\"sm-post\">\n\n  <p class=\"sm-lead\">\n    Sur la plupart des carri\u00e8res et des mines, le compresseur est le premier consommateur d&rsquo;\u00e9nergie de la ligne de forage, et une grande partie de l&rsquo;air qu&rsquo;il produit n&rsquo;atteint jamais le perforateur. Il s&rsquo;\u00e9chappe par des raccords us\u00e9s, des flexibles entaill\u00e9s, des purges rest\u00e9es ouvertes et des raccords desserr\u00e9s. Selon le D\u00e9partement de l&rsquo;\u00c9nergie des \u00c9tats-Unis (DOE), les fuites gaspillent souvent 20 \u00e0 30&nbsp;% de la production d&rsquo;un compresseur. C&rsquo;est du carburant ou de l&rsquo;\u00e9lectricit\u00e9 pay\u00e9s, des \u00e9missions rejet\u00e9es et de la pression de forage perdue, \u00e0 chaque poste. Ce guide montre combien d&rsquo;air co\u00fbte une seule fuite, o\u00f9 se cachent les fuites sur un chantier de forage, comment mesurer votre propre taux de fuite et comment le r\u00e9duire.\n  <\/p>\n\n  <div class=\"sm-stats\">\n    <div class=\"sm-stat\"><div class=\"sm-stat-val\">20\u201330&nbsp;%<\/div><div class=\"sm-stat-label\">de la production du compresseur souvent perdus en fuites dans les r\u00e9seaux mal entretenus [1]<\/div><\/div>\n    <div class=\"sm-stat\"><div class=\"sm-stat-val\">&lt;&nbsp;10&nbsp;%<\/div><div class=\"sm-stat-label\">taux de fuite atteignable avec un programme de contr\u00f4le bien men\u00e9 [2]<\/div><\/div>\n    <div class=\"sm-stat\"><div class=\"sm-stat-val\">1,7&nbsp;m\u00b3\/min<\/div><div class=\"sm-stat-label\">perdus par une seule fuite de 6&nbsp;mm \u00e0 7&nbsp;bar : plus que la consommation d&rsquo;un perforateur Y20<\/div><\/div>\n  <\/div>\n\n  <div class=\"sm-takeaways\">\n    <div class=\"sm-tk-title\">\u00c0 retenir<\/div>\n    <ul>\n      <li>Une seule <strong>fuite de 6&nbsp;mm (1\/4&Prime;)<\/strong> \u00e0 environ 7&nbsp;bar peut gaspiller pr\u00e8s de 1,7&nbsp;m\u00b3\/min d&rsquo;air et 11&nbsp;kW de puissance compresseur, en continu.<\/li>\n      <li>Les fuites <strong>font aussi baisser la pression au perforateur<\/strong>. En dessous de 6&nbsp;bar, un perforateur pneumatique frappe moins fort et fore plus lentement.<\/li>\n      <li>Sur un chantier de forage, la plupart des fuites se trouvent aux <strong>raccords de flexibles, sur les flexibles endommag\u00e9s, au graisseur de ligne, aux purges ouvertes et au raccordement du perforateur<\/strong>.<\/li>\n      <li>Vous pouvez <strong>mesurer votre taux de fuite<\/strong> en quelques minutes gr\u00e2ce aux temps de charge\/d\u00e9charge du compresseur ou \u00e0 un essai de chute de pression.<\/li>\n      <li>Supprimer les fuites est la mesure de d\u00e9veloppement durable la moins ch\u00e8re du chantier : <strong>moins de carburant, moins d&rsquo;\u00e9missions et un compresseur plus petit<\/strong> pour la m\u00eame production de forage.<\/li>\n    <\/ul>\n  <\/div>\n\n  <h2><span class=\"sm-num\">01<\/span>Pourquoi les fuites p\u00e8sent plus lourd sur un chantier de forage<\/h2>\n\n  <p>\n    En usine, une fuite gaspille surtout de l&rsquo;\u00e9nergie. En carri\u00e8re ou en mine, elle fait deux types de d\u00e9g\u00e2ts \u00e0 la fois.\n  <\/p>\n\n  <div class=\"sm-factor\">\n    <div class=\"sm-factor-num\">1<\/div>\n    <div class=\"sm-factor-body\">\n      <h3>Elle br\u00fble du carburant ou de l&rsquo;\u00e9lectricit\u00e9 pour rien<\/h3>\n      <p>Le compresseur tourne plus longtemps et plus souvent pour remplacer l&rsquo;air qui s&rsquo;\u00e9chappe. Sur les sites isol\u00e9s, cet air est g\u00e9n\u00e9ralement produit par un compresseur diesel : chaque fuite se retrouve donc dans la facture de carburant et dans les \u00e9missions du chantier. Les fuites poussent aussi les exploitants \u00e0 ajouter une capacit\u00e9 de compression dont ils n&rsquo;auraient pas besoin autrement [2].<\/p>\n    <\/div>\n  <\/div>\n\n  <div class=\"sm-factor\">\n    <div class=\"sm-factor-num\">2<\/div>\n    <div class=\"sm-factor-body\">\n      <h3>Elle prive les perforateurs de pression<\/h3>\n      <p>Les perforateurs pneumatiques comme le <a href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-y24\/\">Y24<\/a> et le <a href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-yt28-2\/\">YT28<\/a> sont con\u00e7us pour 6&nbsp;bar. Les fuites font chuter la pression du r\u00e9seau, ce qui r\u00e9duit l&rsquo;efficacit\u00e9 des outils pneumatiques [2]. Pour un perforateur, cela signifie des coups plus faibles, une p\u00e9n\u00e9tration plus lente et un co\u00fbt au m\u00e8tre for\u00e9 plus \u00e9lev\u00e9. Le r\u00e9flexe courant, augmenter la pression du compresseur, aggrave la situation : une fuite perd davantage d&rsquo;air \u00e0 haute pression.<\/p>\n    <\/div>\n  <\/div>\n\n  <h2><span class=\"sm-num\">02<\/span>Combien d&rsquo;air perd une seule fuite<\/h2>\n\n  <p>\n    Le tableau convertit les d\u00e9bits de fuite publi\u00e9s par le DOE en unit\u00e9s m\u00e9triques et les compare \u00e0 la consommation d&rsquo;air des perforateurs Set Makina. Les petits trous s&rsquo;additionnent vite : dix fuites de 3&nbsp;mm gaspillent plus d&rsquo;air que n&rsquo;en consomme un perforateur \u00e0 poussoir <a href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-yt24-2\/\">YT24<\/a>.\n  <\/p>\n\n  <div class=\"sm-table-wrap\">\n    <table>\n      <thead>\n        <tr><th>Diam\u00e8tre du trou<\/th><th>Air perdu \u00e0 ~7&nbsp;bar<\/th><th>Puissance compresseur gaspill\u00e9e<\/th><th>\u00c9nergie perdue sur 2&nbsp;000&nbsp;h<\/th><th>\u00c9quivaut \u00e0 peu pr\u00e8s \u00e0<\/th><\/tr>\n      <\/thead>\n      <tbody>\n        <tr><td>1,6&nbsp;mm (1\/16&Prime;)<\/td><td>0,11&nbsp;m\u00b3\/min (3,8&nbsp;cfm)<\/td><td>~0,7&nbsp;kW<\/td><td>~1&nbsp;400&nbsp;kWh<\/td><td>8&nbsp;% d&rsquo;un perforateur Y20<\/td><\/tr>\n        <tr><td>3,2&nbsp;mm (1\/8&Prime;)<\/td><td>0,44&nbsp;m\u00b3\/min (15&nbsp;cfm)<\/td><td>~2,8&nbsp;kW<\/td><td>~5&nbsp;500&nbsp;kWh<\/td><td>Un tiers d&rsquo;un perforateur Y20<\/td><\/tr>\n        <tr><td>6,4&nbsp;mm (1\/4&Prime;)<\/td><td>1,74&nbsp;m\u00b3\/min (62&nbsp;cfm)<\/td><td>~11&nbsp;kW<\/td><td>~22&nbsp;000&nbsp;kWh<\/td><td>Plus qu&rsquo;un Y20, plus de la moiti\u00e9 d&rsquo;un Y24<\/td><\/tr>\n      <\/tbody>\n    <\/table>\n  <\/div>\n  <p class=\"sm-caption\">D&rsquo;apr\u00e8s les d\u00e9bits de fuite du DOE \u00e0 100&nbsp;psig (environ 6,9&nbsp;bar) pour un orifice \u00e0 ar\u00eate vive (coefficient 0,61) et environ 18&nbsp;kW de puissance compresseur pour 100&nbsp;cfm [1]. Hypoth\u00e8se : 2&nbsp;000&nbsp;heures de fonctionnement par an, soit environ un poste. \u00c0 6&nbsp;bar, les pertes sont un peu plus faibles.<\/p>\n\n  <div class=\"sm-bars\">\n    <p class=\"sm-bars-title\">Air perdu par une fuite et air consomm\u00e9 par un perforateur (m\u00b3\/min)<\/p>\n    <div class=\"sm-bar\"><span class=\"sm-bar-label\">Fuite 1,6&nbsp;mm<\/span><span class=\"sm-bar-track\"><span class=\"sm-bar-fill\" style=\"width:4%\"><\/span><\/span><span class=\"sm-bar-val\">0,11&nbsp;m\u00b3\/min<\/span><\/div>\n    <div class=\"sm-bar\"><span class=\"sm-bar-label\">Fuite 3,2&nbsp;mm<\/span><span class=\"sm-bar-track\"><span class=\"sm-bar-fill\" style=\"width:15%\"><\/span><\/span><span class=\"sm-bar-val\">0,44&nbsp;m\u00b3\/min<\/span><\/div>\n    <div class=\"sm-bar\"><span class=\"sm-bar-label\">Perforateur Y20<\/span><span class=\"sm-bar-track\"><span class=\"sm-bar-fill drill\" style=\"width:44%\"><\/span><\/span><span class=\"sm-bar-val\">1,32&nbsp;m\u00b3\/min<\/span><\/div>\n    <div class=\"sm-bar\"><span class=\"sm-bar-label\">Fuite 6,4&nbsp;mm<\/span><span class=\"sm-bar-track\"><span class=\"sm-bar-fill\" style=\"width:58%\"><\/span><\/span><span class=\"sm-bar-val\">1,74&nbsp;m\u00b3\/min<\/span><\/div>\n    <div class=\"sm-bar\"><span class=\"sm-bar-label\">Perforateur Y24<\/span><span class=\"sm-bar-track\"><span class=\"sm-bar-fill drill\" style=\"width:100%\"><\/span><\/span><span class=\"sm-bar-val\">3,00&nbsp;m\u00b3\/min<\/span><\/div>\n  <\/div>\n  <p class=\"sm-caption\">Orange : air perdu par une fuite. Bleu : air consomm\u00e9 par un perforateur en marche \u00e0 6&nbsp;bar.<\/p>\n\n  <div class=\"sm-callout sm-callout-warn\">\n    <p><strong>L&rsquo;exemple chiffr\u00e9 du DOE :<\/strong> dans une \u00e9tude en usine, la r\u00e9paration de seulement dix fuites de 1\/4&Prime; a repr\u00e9sent\u00e9 pr\u00e8s de 70&nbsp;% des \u00e9conomies totales du programme de lutte contre les fuites [1]. Sur un chantier de forage, les grosses fuites sont g\u00e9n\u00e9ralement faciles \u00e0 trouver. Un flexible entaill\u00e9 ou un raccord qui siffle \u00e0 chaque branchement m\u00e9rite d&rsquo;\u00eatre r\u00e9par\u00e9 aujourd&rsquo;hui.<\/p>\n  <\/div>\n\n  <h2><span class=\"sm-num\">03<\/span>O\u00f9 se cachent les fuites sur un chantier de forage<\/h2>\n\n  <p>\n    Le DOE et le Compressed Air Challenge citent les raccords, flexibles, raccords rapides, lubrificateurs, purgeurs de condensats, vannes et jonctions de tuyauterie comme les points de fuite les plus fr\u00e9quents [1][2]. En carri\u00e8re ou en mine, la ligne d&rsquo;air vit en plus dans la poussi\u00e8re, elle est tra\u00een\u00e9e sur la roche et branch\u00e9e puis d\u00e9branch\u00e9e de nombreuses fois par jour.\n  <\/p>\n\n  <div class=\"sm-diagram\">\n    <svg viewBox=\"0 0 760 250\" role=\"img\" aria-labelledby=\"smLeakTfr smLeakDfr\" xmlns=\"http:\/\/www.w3.org\/2000\/svg\">\n      <title id=\"smLeakTfr\">Points de fuite typiques sur une ligne de forage pneumatique<\/title>\n      <desc id=\"smLeakDfr\">Une ligne d&rsquo;air va du compresseur au r\u00e9servoir d&rsquo;air, puis passe par un flexible avec raccords jusqu&rsquo;\u00e0 un graisseur de ligne et un perforateur. Six points num\u00e9rot\u00e9s indiquent o\u00f9 les fuites apparaissent le plus souvent : purge du compresseur, purge du r\u00e9servoir, raccords de flexible, flexible endommag\u00e9, graisseur de ligne et raccordement du perforateur.<\/desc>\n      <rect x=\"0\" y=\"0\" width=\"760\" height=\"250\" rx=\"8\" fill=\"#f7f9fb\"\/>\n      <rect x=\"20\" y=\"80\" width=\"120\" height=\"80\" rx=\"8\" fill=\"#1a3a5c\"\/>\n      <text x=\"80\" y=\"125\" text-anchor=\"middle\" font-size=\"14\" font-weight=\"700\" fill=\"#fff\">Compresseur<\/text>\n      <rect x=\"185\" y=\"70\" width=\"70\" height=\"100\" rx=\"30\" fill=\"#468dcb\"\/>\n      <text x=\"220\" y=\"125\" text-anchor=\"middle\" font-size=\"13\" font-weight=\"700\" fill=\"#fff\">R\u00e9servoir<\/text>\n      <line x1=\"140\" y1=\"120\" x2=\"185\" y2=\"120\" stroke=\"#555\" stroke-width=\"6\"\/>\n      <path d=\"M255 120 C 330 120, 330 170, 400 170 S 470 120, 540 120\" fill=\"none\" stroke=\"#555\" stroke-width=\"6\"\/>\n      <rect x=\"540\" y=\"104\" width=\"34\" height=\"32\" rx=\"5\" fill=\"#9aa9b8\"\/>\n      <text x=\"557\" y=\"160\" text-anchor=\"middle\" font-size=\"12\" fill=\"#333\">Graisseur<\/text>\n      <line x1=\"574\" y1=\"120\" x2=\"620\" y2=\"120\" stroke=\"#555\" stroke-width=\"6\"\/>\n      <rect x=\"620\" y=\"92\" width=\"110\" height=\"56\" rx=\"8\" fill=\"#468dcb\"\/>\n      <text x=\"675\" y=\"125\" text-anchor=\"middle\" font-size=\"13\" font-weight=\"700\" fill=\"#fff\">Perforateur<\/text>\n      <rect x=\"290\" y=\"132\" width=\"16\" height=\"14\" fill=\"#1a3a5c\"\/>\n      <rect x=\"488\" y=\"128\" width=\"16\" height=\"14\" fill=\"#1a3a5c\"\/>\n      <g font-size=\"13\" font-weight=\"700\" fill=\"#fff\" text-anchor=\"middle\">\n        <circle cx=\"80\" cy=\"180\" r=\"13\" fill=\"#FF6600\"\/><text x=\"80\" y=\"185\">1<\/text>\n        <circle cx=\"220\" cy=\"190\" r=\"13\" fill=\"#FF6600\"\/><text x=\"220\" y=\"195\">2<\/text>\n        <circle cx=\"298\" cy=\"108\" r=\"13\" fill=\"#FF6600\"\/><text x=\"298\" y=\"113\">3<\/text>\n        <circle cx=\"400\" cy=\"200\" r=\"13\" fill=\"#FF6600\"\/><text x=\"400\" y=\"205\">4<\/text>\n        <circle cx=\"557\" cy=\"84\" r=\"13\" fill=\"#FF6600\"\/><text x=\"557\" y=\"89\">5<\/text>\n        <circle cx=\"620\" cy=\"170\" r=\"13\" fill=\"#FF6600\"\/><text x=\"620\" y=\"175\">6<\/text>\n      <\/g>\n      <g font-size=\"12\" fill=\"#333\">\n        <text x=\"20\" y=\"35\">1 Purge compresseur \u00b7 2 Purge r\u00e9servoir \u00b7 3 Raccords de flexible \u00b7 4 Flexible endommag\u00e9<\/text>\n        <text x=\"20\" y=\"55\">5 Graisseur de ligne et raccords \u00b7 6 Raccordement et joints du perforateur<\/text>\n      <\/g>\n    <\/svg>\n  <\/div>\n  <p class=\"sm-caption\">Les six points \u00e0 contr\u00f4ler en premier sur une ligne de forage pneumatique.<\/p>\n\n  <div class=\"sm-table-wrap\">\n    <table>\n      <thead>\n        <tr><th>Point de fuite<\/th><th>Pourquoi il fuit sur chantier<\/th><th>Que contr\u00f4ler<\/th><\/tr>\n      <\/thead>\n      <tbody>\n        <tr><td>1\u20132 Purges du compresseur et du r\u00e9servoir<\/td><td>Laiss\u00e9es ouvertes apr\u00e8s la vidange des condensats, ou vanne de purge qui ne ferme plus \u00e9tanche<\/td><td>Refermer apr\u00e8s la purge ; \u00e9couter au niveau de la vanne, r\u00e9seau sous pression<\/td><\/tr>\n        <tr><td>3 Raccords de flexible<\/td><td>Tra\u00een\u00e9s dans la poussi\u00e8re et sur la roche, joints us\u00e9s par les branchements r\u00e9p\u00e9t\u00e9s<\/td><td>Remplacer les joints us\u00e9s ; utiliser des clips de s\u00e9curit\u00e9 ; boucher les raccords d\u00e9branch\u00e9s<\/td><\/tr>\n        <tr><td>4 Le flexible lui-m\u00eame<\/td><td>Entailles et abrasion sur la roche coupante, \u00e9crasement par les engins<\/td><td>Inspecter toute la longueur chaque semaine ; remplacer un flexible entaill\u00e9, ne pas le rafistoler au ruban adh\u00e9sif<\/td><\/tr>\n        <tr><td>5 Graisseur de ligne et raccords<\/td><td>Joints de cuve, bouchons de remplissage et raccords filet\u00e9s qui se desserrent avec les vibrations<\/td><td>Contr\u00f4ler le bouchon et les raccords du <a href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-fy200b-2\/\">graisseur de ligne FY200B<\/a> \u00e0 chaque remplissage<\/td><\/tr>\n        <tr><td>6 Raccordement et joints du perforateur<\/td><td>Joints toriques us\u00e9s et fixations desserr\u00e9es, \u00e0 l&rsquo;int\u00e9rieur et sur le perforateur<\/td><td>\u00c9couter au niveau du perforateur \u00e0 l&rsquo;arr\u00eat ; renouveler les joints toriques lors de l&rsquo;entretien courant<\/td><\/tr>\n        <tr><td>Vannes et collecteurs<\/td><td>Garnitures us\u00e9es ; vannes laiss\u00e9es entrouvertes en fin de poste<\/td><td>Fermer chaque ligne de perforateur au collecteur quand le perforateur ne travaille pas<\/td><\/tr>\n      <\/tbody>\n    <\/table>\n  <\/div>\n\n  <div class=\"sm-cards\">\n    <div class=\"sm-card\">\n      <img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/setmakina.com\/wp-content\/uploads\/2025\/08\/hoes.webp?resize=400%2C400&#038;ssl=1\" alt=\"Flexible d'air pneumatique pour perforateurs\" width=\"400\" height=\"400\" loading=\"lazy\">\n      <span class=\"sm-card-tag\">Ligne d&rsquo;air<\/span>\n      <span class=\"sm-card-name\">Flexible pneumatique<\/span>\n      <span class=\"sm-card-spec\">Alimentation en air du compresseur au perforateur<\/span>\n    <\/div>\n    <a class=\"sm-card\" href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-reservoir-dair\/\">\n      <img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/setmakina.com\/wp-content\/uploads\/2025\/08\/hava-tank-air-receiver-1.png?resize=400%2C400&#038;ssl=1\" alt=\"R\u00e9servoir d'air TIGER pour chantiers de forage\" width=\"400\" height=\"400\" loading=\"lazy\">\n      <span class=\"sm-card-tag\">Stabilit\u00e9 de pression<\/span>\n      <span class=\"sm-card-name\">R\u00e9servoir d&rsquo;air TIGER<\/span>\n      <span class=\"sm-card-spec\">Maintient une pression stable au-del\u00e0 de ~100&nbsp;m du compresseur<\/span>\n      <span class=\"sm-card-go\">Voir le produit \u2192<\/span>\n    <\/a>\n    <a class=\"sm-card\" href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-fy200b-2\/\">\n      <img data-recalc-dims=\"1\" loading=\"lazy\" decoding=\"async\" src=\"https:\/\/i0.wp.com\/setmakina.com\/wp-content\/uploads\/2025\/06\/FY200B_PLASTIK-TAPALI-VE-GOVDELI.webp?resize=400%2C400&#038;ssl=1\" alt=\"Graisseur de ligne FY200B pour perforateurs pneumatiques\" width=\"400\" height=\"400\" loading=\"lazy\">\n      <span class=\"sm-card-tag\">Lubrification<\/span>\n      <span class=\"sm-card-name\">Graisseur de ligne FY200B<\/span>\n      <span class=\"sm-card-spec\">Fourni avec chaque perforateur Set Makina<\/span>\n      <span class=\"sm-card-go\">Voir le produit \u2192<\/span>\n    <\/a>\n  <\/div>\n\n  <h2><span class=\"sm-num\">04<\/span>Mesurer votre taux de fuite en quelques minutes<\/h2>\n\n  <p>\n    Pas besoin d&rsquo;\u00e9quipement sp\u00e9cial pour savoir combien d&rsquo;air votre chantier perd. R\u00e9alisez l&rsquo;un de ces essais pendant une pause, quand tous les perforateurs sont arr\u00eat\u00e9s mais que la ligne d&rsquo;air reste branch\u00e9e et sous pression [2].\n  <\/p>\n\n  <h3>M\u00e9thode 1 : temps de charge\/d\u00e9charge (compresseurs marche\/arr\u00eat ou charge\/d\u00e9charge)<\/h3>\n  <p>Sans aucune consommation d&rsquo;air, le compresseur continue de cycler pour compenser les fuites. Chronom\u00e9trez la dur\u00e9e en charge (T) et la dur\u00e9e hors charge (t) sur plusieurs cycles.<\/p>\n  <div class=\"sm-formula\">Fuite (%) = T \u00d7 100 \/ (T + t)<\/div>\n  <p><strong>Exemple :<\/strong> le compresseur charge pendant 20&nbsp;secondes et d\u00e9charge pendant 80&nbsp;secondes. Fuite = 20 \u00d7 100 \/ 100 = <strong>20&nbsp;%<\/strong> de sa capacit\u00e9. C&rsquo;est un chiffre courant pour un r\u00e9seau sans programme de contr\u00f4le des fuites.<\/p>\n\n  <h3>M\u00e9thode 2 : chute de pression (tout type de compresseur)<\/h3>\n  <p>Amenez le r\u00e9seau \u00e0 la pression de service, arr\u00eatez le compresseur et chronom\u00e9trez le temps n\u00e9cessaire pour que la pression tombe \u00e0 environ la moiti\u00e9. Il faut conna\u00eetre le volume du r\u00e9servoir et des lignes (V).<\/p>\n  <div class=\"sm-formula\">Fuite (m\u00b3\/min d&rsquo;air libre) = V \u00d7 (P1 \u2212 P2) \/ (T \u00d7 1,013) \u00d7 1,25<\/div>\n  <p>V en m\u00b3, P1 et P2 en bar relatif, T en minutes. Le coefficient 1,25 ram\u00e8ne le d\u00e9bit de fuite \u00e0 la pleine pression de service. <strong>Exemple :<\/strong> 1,5&nbsp;m\u00b3 de volume entre r\u00e9servoir et flexibles, pression passant de 7 \u00e0 3,5&nbsp;bar en 5&nbsp;minutes : 1,5 \u00d7 3,5 \/ (5 \u00d7 1,013) \u00d7 1,25 \u2248 <strong>1,3&nbsp;m\u00b3\/min<\/strong>, soit toute la consommation d&rsquo;air d&rsquo;un perforateur Y20.<\/p>\n\n  <div class=\"sm-callout\">\n    <p><strong>R\u00e8gle pratique :<\/strong> si les fuites d\u00e9passent 10&nbsp;% de la capacit\u00e9 de votre compresseur, le r\u00e9seau peut \u00eatre am\u00e9lior\u00e9 [2]. Les r\u00e9seaux industriels bien entretenus fonctionnent g\u00e9n\u00e9ralement entre 5 et 10&nbsp;% [1].<\/p>\n  <\/div>\n\n  <h2><span class=\"sm-num\">05<\/span>Trouver, r\u00e9parer et tenir dans la dur\u00e9e<\/h2>\n\n  <p>\n    Le Compressed Air Challenge recommande un programme simple : rep\u00e9rer et \u00e9tiqueter chaque fuite, en assurer le suivi, la r\u00e9parer, v\u00e9rifier la r\u00e9paration, puis refaire l&rsquo;inspection r\u00e9guli\u00e8rement [2].\n  <\/p>\n\n  <div class=\"sm-table-wrap\">\n    <table>\n      <thead>\n        <tr><th>Quand<\/th><th>Que faire<\/th><\/tr>\n      <\/thead>\n      <tbody>\n        <tr><td>\u00c0 chaque poste<\/td><td>Purger les condensats et refermer les purges. Boucher les raccords d\u00e9branch\u00e9s. Fermer chaque ligne de perforateur au collecteur d\u00e8s qu&rsquo;il s&rsquo;arr\u00eate. Couper le compresseur pendant les pauses si aucun perforateur ne travaille.<\/td><\/tr>\n        <tr><td>Chaque semaine<\/td><td>Parcourir la ligne sous pression, perforateurs \u00e0 l&rsquo;arr\u00eat, et \u00e9couter. Badigeonner d&rsquo;eau savonneuse les raccords suspects. \u00c9tiqueter et noter chaque fuite.<\/td><\/tr>\n        <tr><td>Chaque mois<\/td><td>R\u00e9parer toutes les fuites \u00e9tiquet\u00e9es et contr\u00f4ler chaque r\u00e9paration. Remplacer les tron\u00e7ons de flexible endommag\u00e9s et les joints de raccord us\u00e9s.<\/td><\/tr>\n        <tr><td>Chaque trimestre<\/td><td>Refaire l&rsquo;essai de charge\/d\u00e9charge ou de chute de pression et comparer avec le dernier r\u00e9sultat. Un d\u00e9tecteur de fuites \u00e0 ultrasons rep\u00e8re les fuites que l&rsquo;on n&rsquo;entend pas dans le bruit du chantier [1].<\/td><\/tr>\n      <\/tbody>\n    <\/table>\n  <\/div>\n\n  <h3>Des choix de conception qui \u00e9vitent les pertes<\/h3>\n  <ul>\n    <li><strong>Raccourcir les longueurs de flexible.<\/strong> Les perforateurs Set Makina doivent travailler \u00e0 environ 100&nbsp;m maximum du compresseur. Au-del\u00e0, placez un <a href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-reservoir-dair\/\">r\u00e9servoir d&rsquo;air<\/a> pr\u00e8s du point de forage.<\/li>\n    <li><strong>Dimensionner le compresseur sur la demande r\u00e9elle, pas sur les fuites.<\/strong> Additionnez la consommation des perforateurs qui fonctionnent en m\u00eame temps, plus environ 20&nbsp;% pour les pertes normales. Notre <a href=\"https:\/\/setmakina.com\/fr\/expertise-technique\/perforateur-a-main-ou-a-poussoir\/\">guide perforateur \u00e0 main ou \u00e0 poussoir<\/a> donne les chiffres de chaque mod\u00e8le.<\/li>\n    <li><strong>Ne pas augmenter la pression pour masquer une fuite.<\/strong> R\u00e9parez plut\u00f4t la fuite : les perforateurs retrouvent leurs 6&nbsp;bar pour un co\u00fbt \u00e9nerg\u00e9tique plus faible.<\/li>\n    <li><strong>Choisir des perforateurs qui consomment moins d&rsquo;air.<\/strong> Le <a href=\"https:\/\/setmakina.com\/fr\/produits\/tiger-y20\/\">Y20<\/a> consomme 1,32&nbsp;m\u00b3\/min \u00e0 6&nbsp;bar : un compresseur plus petit peut donc alimenter davantage de perforateurs.<\/li>\n  <\/ul>\n\n  <div class=\"sm-btn-row\"><a class=\"sm-btn\" href=\"https:\/\/setmakina.com\/fr\/contactez-nous\/#action\">Faites v\u00e9rifier votre alimentation en air<\/a><\/div>\n\n  <h2><span class=\"sm-num\">06<\/span>Une mesure de d\u00e9veloppement durable, pas seulement de l&rsquo;entretien<\/h2>\n\n  <p>\n    Chaque m\u00e8tre cube d&rsquo;air comprim\u00e9 qui fuit a d\u00e9j\u00e0 co\u00fbt\u00e9 du carburant ou de l&rsquo;\u00e9lectricit\u00e9 pour \u00eatre produit. Ramener les fuites de 25&nbsp;% \u00e0 moins de 10&nbsp;% de la production, c&rsquo;est r\u00e9aliser le m\u00eame travail de forage avec moins d&rsquo;\u00e9nergie, moins d&rsquo;\u00e9missions et souvent une classe de compresseur inf\u00e9rieure. Aucune nouvelle machine n&rsquo;est n\u00e9cessaire, et les \u00e9conomies commencent le jour o\u00f9 les fuites sont r\u00e9par\u00e9es. Pour les acheteurs et les entreprises \u00e0 qui l&rsquo;on demande ce qu&rsquo;ils font pour r\u00e9duire leur empreinte environnementale, un programme de contr\u00f4le des fuites document\u00e9 est une r\u00e9ponse simple et mesurable.\n  <\/p>\n\n  <h2><span class=\"sm-num\">07<\/span>Questions fr\u00e9quentes<\/h2>\n\n  <div class=\"sm-faq\">\n    <div class=\"sm-faq-item\">\n      <h3>Quelle quantit\u00e9 d&rsquo;air comprim\u00e9 les fuites gaspillent-elles&nbsp;?<\/h3>\n      <p>Dans les r\u00e9seaux mal entretenus, les fuites gaspillent souvent 20 \u00e0 30&nbsp;% de la production d&rsquo;un compresseur. Un programme de contr\u00f4le bien men\u00e9 peut ramener ce chiffre sous les 10&nbsp;%.<\/p>\n    <\/div>\n    <div class=\"sm-faq-item\">\n      <h3>Combien d&rsquo;air perd une fuite de 6&nbsp;mm&nbsp;?<\/h3>\n      <p>\u00c0 environ 7&nbsp;bar, un orifice \u00e0 ar\u00eate vive de 6&nbsp;mm (1\/4&Prime;) perd pr\u00e8s de 1,7&nbsp;m\u00b3\/min (environ 62&nbsp;cfm). C&rsquo;est plus d&rsquo;air que n&rsquo;en consomme un perforateur \u00e0 main Y20, et cela gaspille environ 11&nbsp;kW de puissance compresseur.<\/p>\n    <\/div>\n    <div class=\"sm-faq-item\">\n      <h3>Comment trouver les fuites d&rsquo;air sur un chantier bruyant&nbsp;?<\/h3>\n      <p>Faites l&rsquo;essai pendant une pause, perforateurs arr\u00eat\u00e9s mais ligne sous pression. \u00c9coutez le long de la ligne, appliquez de l&rsquo;eau savonneuse sur les raccords, ou utilisez un d\u00e9tecteur de fuites \u00e0 ultrasons, qui rep\u00e8re les fuites inaudibles.<\/p>\n    <\/div>\n    <div class=\"sm-faq-item\">\n      <h3>Les fuites affectent-elles les performances du perforateur&nbsp;?<\/h3>\n      <p>Oui. Les fuites font baisser la pression au perforateur. Les perforateurs pneumatiques sont con\u00e7us pour 6&nbsp;bar ; en dessous, ils frappent moins fort et forent plus lentement.<\/p>\n    <\/div>\n  <\/div>\n\n  <div class=\"sm-cta\">\n    <h3>Forez davantage avec le m\u00eame compresseur<\/h3>\n    <p>Indiquez-nous votre compresseur, les perforateurs que vous utilisez et la longueur de vos lignes d&rsquo;air. Nous v\u00e9rifions votre alimentation en air et vous recommandons les perforateurs, flexibles et r\u00e9servoir adapt\u00e9s.<\/p>\n    <a href=\"https:\/\/setmakina.com\/fr\/contactez-nous\/#action\">Demander un diagnostic de l&rsquo;alimentation en air<\/a>\n  <\/div>\n\n  <div class=\"sm-related\">\n    <div class=\"sm-related-title\">\u00c0 lire aussi<\/div>\n    <ul>\n      <li><a href=\"https:\/\/setmakina.com\/fr\/expertise-technique\/perforateur-a-main-ou-a-poussoir\/\">Perforateur \u00e0 main ou \u00e0 poussoir : lequel choisir&nbsp;?<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/fr\/expertise-technique\/reduire-cout-metre-fore-carriere\/\">R\u00e9duire le co\u00fbt au m\u00e8tre for\u00e9 en carri\u00e8re<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/fr\/expertise-technique\/alternative-atlas-copco-perforateur\/\">Perforateurs TIGER ou Atlas Copco : comparatif<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/fr\/perforateur-pneumatique-roche\/\">Gamme de perforateurs pneumatiques<\/a><\/li>\n    <\/ul>\n  <\/div>\n\n  <div class=\"sm-sources\">\n    <strong>Sources<\/strong>\n    <ol>\n      <li><a href=\"https:\/\/www.energy.gov\/sites\/prod\/files\/2014\/05\/f16\/compressed_air3.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">US Department of Energy, Energy Tips: Minimize Compressed Air Leaks<\/a> (en anglais).<\/li>\n      <li><a href=\"https:\/\/www.compressedairchallenge.org\/data\/sites\/1\/media\/library\/factsheets\/factsheet07.pdf\" target=\"_blank\" rel=\"noopener noreferrer\">Compressed Air Challenge, Fact Sheet: Compressed Air System Leaks<\/a> (en anglais).<\/li>\n      <li>Donn\u00e9es produit Set Makina pour les perforateurs Y20, Y24, YT24 et YT28 (2026).<\/li>\n    <\/ol>\n  <\/div>\n\n  <div class=\"sm-footer-meta\">\n    <span>Publi\u00e9 par <span class=\"sm-author\">l&rsquo;\u00e9quipe technique Set Makina<\/span><\/span>\n    <span class=\"sm-cert\">Fabricant depuis 1991<\/span>\n    <span class=\"sm-cert\">Sp\u00e9cialiste du forage pneumatique<\/span>\n  <\/div>\n\n  <p class=\"sm-disclaimer\">\n    Les d\u00e9bits de fuite et les puissances sont convertis \u00e0 partir des donn\u00e9es publi\u00e9es par le D\u00e9partement de l&rsquo;\u00c9nergie des \u00c9tats-Unis et constituent des estimations ; les pertes r\u00e9elles d\u00e9pendent de la pression, de la forme de l&rsquo;orifice, du type de compresseur et des heures de fonctionnement. Utilisez les m\u00e9thodes de mesure ci-dessus pour \u00e9tablir les chiffres de votre propre chantier.\n  <\/p>\n\n<\/article>\n","protected":false},"excerpt":{"rendered":"<p>Les fuites gaspillent souvent 20 \u00e0 30 % de la production d&rsquo;un compresseur. Combien d&rsquo;air co\u00fbte une seule fuite, o\u00f9 se cachent les fuites sur un chantier de forage, comment mesurer votre taux de fuite et r\u00e9duire consommation d&rsquo;\u00e9nergie et \u00e9missions.<\/p>\n","protected":false},"author":2,"featured_media":16143,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":false,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[204],"tags":[],"class_list":["post-21506","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-teknik-gorusler"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.0 (Yoast SEO v28.6) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Fuites d&#039;air comprim\u00e9 : le co\u00fbt cach\u00e9 | Set Makina<\/title>\n<meta name=\"description\" content=\"Les fuites gaspillent 20 \u00e0 30 % de la production du compresseur. 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