{"id":20725,"date":"2026-06-02T09:47:00","date_gmt":"2026-06-02T06:47:00","guid":{"rendered":"https:\/\/setmakina.com\/?p=20725"},"modified":"2026-06-13T21:40:12","modified_gmt":"2026-06-13T18:40:12","slug":"cost-per-meter-drilled-quarry","status":"publish","type":"post","link":"https:\/\/setmakina.com\/en\/uncategorized\/cost-per-meter-drilled-quarry\/","title":{"rendered":"Reducing Cost per Meter Drilled: A Practical Guide for Quarry Managers"},"content":{"rendered":"\n<!--\n=================================================================\n  SET MAKINA \u2014 Blog Post Topic 3\n  Reducing Cost per Meter Drilled:\n  A Practical Guide for Quarry Managers\n=================================================================\n\n  YOAST FIELDS \u2014 PASTE INTO WORDPRESS BEFORE PUBLISHING\n  \u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\u2500\n  Post title (H1):\n    Reducing Cost per Meter Drilled: A Practical Guide for Quarry Managers\n\n  Focus keyphrase:\n    cost per meter drilled quarry\n\n  SEO title (58 chars):\n    Reducing Cost per Meter Drilled in Quarries | Set Makina\n\n  Meta description (150 chars):\n    High drilling costs per meter drain quarry margins. This guide\n    identifies the 6 biggest cost drivers and shows how to reduce\n    them with the right equipment and practices.\n\n  URL slug:\n    cost-per-meter-drilled-quarry\n\n  Featured image alt text:\n    quarry drilling cost optimization \u2014 TIGER rock drill and\n    button bits by Set Makina\n\n  Related keyphrases (Yoast Premium):\n    1. quarry drilling cost optimization\n    2. reduce drilling cost per metre mining\n    3. rock drill consumable cost quarry\n\n  Schema: Page type = Article \/ Article type = TechArticle\n  Category: Expert Technical Views\n  Cornerstone content: OFF\n=================================================================\n-->\n\n<link rel=\"preconnect\" href=\"https:\/\/fonts.googleapis.com\">\n<link href=\"https:\/\/fonts.googleapis.com\/css2?family=Open+Sans:wght@400;600;700&#038;display=swap\" rel=\"stylesheet\">\n\n<style>\n  .sm-post *, .sm-post *::before, .sm-post *::after { box-sizing: border-box; }\n  .sm-post {\n    font-family: 'Open Sans', -apple-system, BlinkMacSystemFont, sans-serif;\n    font-size: 16px; 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color: #2d2d2d; }\n  .sm-post strong { font-weight: 700; color: #1a1a1a; }\n  .sm-post a {\n    color: #468dcb; text-decoration: none; font-weight: 600;\n    border-bottom: 1px solid rgba(70,141,203,0.25);\n    transition: color 0.15s, border-color 0.15s;\n  }\n  .sm-post a:hover { color: #2a6aab; border-bottom-color: #468dcb; }\n  .sm-post ul, .sm-post ol { margin: 0 0 18px 20px; padding: 0; }\n  .sm-post li { margin-bottom: 7px; color: #2d2d2d; line-height: 1.7; }\n  .sm-post .sm-callout {\n    background: #f4f8fc; border-left: 4px solid #468dcb;\n    padding: 16px 20px; margin: 20px 0; border-radius: 0 4px 4px 0;\n  }\n  .sm-post .sm-callout p { margin: 0; font-size: 15px; }\n  .sm-post .sm-callout-warn { background: #fff8f0; border-left-color: #FF6600; }\n\n  \/* Cost formula *\/\n  .sm-post .sm-formula {\n    background: #1a3a5c; border-radius: 8px;\n    padding: 24px 28px; margin: 28px 0; text-align: center;\n  }\n  .sm-post .sm-formula-label {\n    font-size: 11px; font-weight: 700; 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padding-top: 24px; margin-top: 40px; display: flex; align-items: center; flex-wrap: wrap; gap: 10px; font-size: 13px; color: #888; }\n  .sm-post .sm-footer-meta .sm-author { font-weight: 600; color: #444; }\n  .sm-post .sm-cert { display: inline-flex; align-items: center; gap: 5px; background: #f4f8fc; border: 1px solid #cddaeb; padding: 4px 10px; border-radius: 20px; font-size: 12px; font-weight: 600; color: #1a3a5c; }\n  .sm-post .sm-related { background: #f4f8fc; border: 1px solid #cddaeb; border-radius: 6px; padding: 24px 28px; margin-top: 36px; }\n  .sm-post .sm-related .sm-related-title { font-size: 11px; font-weight: 700; letter-spacing: 1.4px; text-transform: uppercase; color: #468dcb; margin: 0 0 14px; }\n  .sm-post .sm-related ul { margin: 0; padding: 0; list-style: none; display: grid; grid-template-columns: 1fr 1fr; gap: 6px 24px; }\n  .sm-post .sm-related li { margin: 0; font-size: 14px; padding: 4px 0; }\n  .sm-post .sm-related li::before { content: \"\u2192 \"; color: #FF6600; font-weight: 700; }\n  .sm-post .sm-related li a { color: #1a3a5c !important; font-weight: 600; border-bottom: none !important; }\n  .sm-post .sm-related li a:hover { color: #468dcb !important; }\n  .sm-post .sm-disclaimer { font-size: 12px; color: #aaa; line-height: 1.6; padding: 16px 0 0; border-top: 1px solid #eee; margin-top: 32px; }\n\n  @media (max-width: 680px) {\n    .sm-post h2 { font-size: 19px; }\n    .sm-post .sm-stat-grid { grid-template-columns: 1fr 1fr; }\n    .sm-post .sm-product-grid { grid-template-columns: 1fr; }\n    .sm-post .sm-related ul { grid-template-columns: 1fr; }\n    .sm-post .sm-cta { padding: 32px 24px; }\n    .sm-post .sm-driver { flex-direction: column; gap: 12px; }\n    .sm-post .sm-formula-eq { font-size: 14px; }\n  }\n  @media (max-width: 480px) {\n    .sm-post .sm-stat-grid { grid-template-columns: 1fr; }\n  }\n<\/style>\n\n<article class=\"sm-post\">\n\n  <!-- LEAD -->\n  <p class=\"sm-lead\">\n    Cost per meter drilled is the single most important productivity metric in quarry and mining operations \u2014 yet most operations never calculate it accurately. Instead, managers focus on daily advance rates or shift output, while the hidden costs of bit wear, compressor energy, unplanned downtime, and rod losses quietly erode their margins. In this guide, we identify the six biggest drivers of cost per meter drilled and show exactly where to reduce them.\n  <\/p>\n\n\n  <!-- \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 SECTION 01 \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 -->\n  <h2><span class=\"sm-num\">01<\/span>What cost per meter drilled actually measures<\/h2>\n\n  <p>\n    Before addressing how to reduce it, it is worth defining what the metric actually captures. Cost per meter drilled combines every expense your operation incurs to advance the drill bit one metre through rock \u2014 not just the obvious consumables, but the full burden of labour, energy, maintenance, and lost time.\n  <\/p>\n\n  <div class=\"sm-formula\">\n    <div class=\"sm-formula-label\">The complete cost per meter formula<\/div>\n    <div class=\"sm-formula-eq\">\n      Cost\/m = <span>(Bits + Rods + Energy + Labour + Maintenance + Downtime)<\/span>\n      <br>\u00f7 Total metres drilled per period\n    <\/div>\n    <div class=\"sm-formula-note\">Calculate per shift, per week, or per season \u2014 consistency matters more than the interval.<\/div>\n  <\/div>\n\n  <p>\n    In practice, most quarry managers track only the first two components \u2014 bits and rods. As a result, they systematically underestimate their true drilling cost. According to industry benchmarks referenced across major <a href=\"https:\/\/www.smenet.org\/education-career\/students\/sme-educational-resources\" target=\"_blank\" rel=\"noopener noreferrer\">mining engineering curricula published by SME (Society for Mining, Metallurgy &amp; Exploration)<\/a>, consumables typically represent only 30 to 40% of total drilling cost in hard rock operations. The remaining 60 to 70% sits in energy, labour, and downtime \u2014 costs that equipment selection and operational practices directly control.\n  <\/p>\n\n  <div class=\"sm-stat-grid\">\n    <div class=\"sm-stat-card\">\n      <div class=\"sm-stat-pct\">30\u201340%<\/div>\n      <div class=\"sm-stat-label\">Consumables<br>(bits, rods, couplings)<\/div>\n    <\/div>\n    <div class=\"sm-stat-card\">\n      <div class=\"sm-stat-pct\">20\u201325%<\/div>\n      <div class=\"sm-stat-label\">Energy<br>(compressor fuel or power)<\/div>\n    <\/div>\n    <div class=\"sm-stat-card\">\n      <div class=\"sm-stat-pct\">35\u201345%<\/div>\n      <div class=\"sm-stat-label\">Labour, maintenance<br>&amp; downtime<\/div>\n    <\/div>\n  <\/div>\n\n  <p>\n    Consequently, an operation that focuses exclusively on buying cheaper bits \u2014 while ignoring compressor efficiency or bit-change downtime \u2014 will rarely achieve meaningful cost reduction. A systemic approach across all six drivers is necessary for lasting improvement.\n  <\/p>\n\n\n  <!-- \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 SECTION 02 \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 -->\n  <h2><span class=\"sm-num\">02<\/span>The 6 biggest cost drivers \u2014 and how to reduce each one<\/h2>\n\n  <!-- Driver 1 -->\n  <div class=\"sm-driver\">\n    <div class=\"sm-driver-num\">1<\/div>\n    <div class=\"sm-driver-body\">\n      <h3>Bit selection and service life <span class=\"sm-saving\">Up to 30% savings<\/span><\/h3>\n      <p>\n        The wrong bit for the rock type is the fastest way to inflate cost per meter. In soft to medium rock (Mohs 3\u20135), a chisel or cross bit cuts efficiently and economically. However, in harder formations \u2014 granite, quartzite, and basalt at Mohs 6\u20137 \u2014 only a button bit or ballistic bit with properly sized tungsten carbide inserts maintains penetration rate without excessive wear.\n      <\/p>\n      <p>\n        Specifically, the choice between a button bit and a ballistic bit matters: button bits distribute percussion energy through hemispherical carbide inserts, making them well suited to very hard, abrasive rock. Ballistic bits, by contrast, use conical inserts that penetrate softer formations more aggressively. Using a ballistic bit on granite, for instance, leads to rapid insert fracture and dramatically reduced metres-per-bit life.\n      <\/p>\n      <p>\n        Set Makina&#8217;s <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-button-bit\/\" target=\"_blank\" rel=\"noopener\">TIGER Button Bits<\/a>, <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-balistik-bit\/\" target=\"_blank\" rel=\"noopener\">TIGER Ballistic Bits<\/a>, and <a href=\"https:\/\/setmakina.com\/en\/products\/chisel-bit\/\" target=\"_blank\" rel=\"noopener\">TIGER Chisel Bits<\/a> cover the full hardness range. Moreover, matching the correct bit geometry to your specific rock type can extend bit life by 25 to 35% compared to using a general-purpose bit across all applications.\n      <\/p>\n    <\/div>\n  <\/div>\n\n  <!-- Driver 2 -->\n  <div class=\"sm-driver\">\n    <div class=\"sm-driver-num\">2<\/div>\n    <div class=\"sm-driver-body\">\n      <h3>Bit regrinding and reconditioning <span class=\"sm-saving\">15\u201320% savings<\/span><\/h3>\n      <p>\n        Many quarry operations discard bits when they become dull \u2014 throwing away carbide inserts that still have significant usable life remaining. In reality, a structured regrinding programme extends bit life substantially. Most button bits support two to three regrind cycles before the insert geometry deteriorates beyond recovery.\n      <\/p>\n      <p>\n        Furthermore, a dedicated bit sharpening machine pays for itself quickly in high-volume operations. The <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-grinder-integral-drill-sharpening-machine\/\" target=\"_blank\" rel=\"noopener\">TIGER GRINDER<\/a> \u2014 Set Makina&#8217;s integral drill sharpening machine \u2014 restores worn insert geometry accurately and consistently, without the variability of manual grinding. In operations drilling more than 500 metres per week, regrinding typically reduces consumable spend by 15 to 20%.\n      <\/p>\n    <\/div>\n  <\/div>\n\n  <!-- Driver 3 -->\n  <div class=\"sm-driver\">\n    <div class=\"sm-driver-num\">3<\/div>\n    <div class=\"sm-driver-body\">\n      <h3>Rod and coupling management <span class=\"sm-saving\">10\u201315% savings<\/span><\/h3>\n      <p>\n        Drill rods and couplings are often treated as secondary consumables \u2014 replaced when they break rather than managed proactively. However, worn rod threads and mismatched coupling tolerances create two problems that directly increase cost per meter. First, they reduce percussion energy transfer efficiency, slowing penetration rate. Second, they increase the risk of rod breakage downhole, which triggers costly fishing operations or lost-hole write-offs.\n      <\/p>\n      <p>\n        Consequently, a rod rotation programme \u2014 moving rods from the most-stressed position at the drill head down through the string as they wear \u2014 distributes fatigue evenly and extends total rod life by 20 to 30%. Additionally, inspecting coupling threads every 200 metres and replacing them at the first sign of thread flattening prevents the accelerating damage that a worn coupling causes to adjacent rods.\n      <\/p>\n      <p>\n        Set Makina supplies <a href=\"https:\/\/setmakina.com\/en\/products\/extention-rod-mfrod-sank-adaptoru\/\" target=\"_blank\" rel=\"noopener\">extension rods, MF rods, and shank adaptors<\/a> alongside <a href=\"https:\/\/setmakina.com\/en\/products\/mansonlar\/\" target=\"_blank\" rel=\"noopener\">couplings<\/a> compatible across the full TIGER drill range \u2014 simplifying inventory management and ensuring dimensional consistency throughout the string.\n      <\/p>\n    <\/div>\n  <\/div>\n\n  <!-- Driver 4 -->\n  <div class=\"sm-driver\">\n    <div class=\"sm-driver-num\">4<\/div>\n    <div class=\"sm-driver-body\">\n      <h3>Lubrication discipline <span class=\"sm-saving\">40\u201360% reduction in drill failures<\/span><\/h3>\n      <p>\n        Inadequate lubrication is the leading cause of premature rock drill failure \u2014 and it is also the easiest problem to prevent. A pneumatic rock drill operates at 36 strikes per second at working pressure. Without a continuous oil film on the internal piston, valve, and chuck components, metal-to-metal contact rapidly scores the bore, reduces impact energy, and ultimately causes catastrophic internal failure.\n      <\/p>\n      <p>\n        In practice, the correct lubrication rate for most TIGER drills is 2 to 4 ml of drill oil per minute of operation. This requires a properly adjusted inline oiler \u2014 not a reservoir that operators fill occasionally and forget. The <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-fy200b-line-oiler\/\" target=\"_blank\" rel=\"noopener\">TIGER FY200B line oiler<\/a> (200 ml capacity, available in plastic, aluminium, or steel body) provides continuous, flow-proportional lubrication directly in the air supply line. Moreover, its transparent plastic variant allows operators to confirm oil delivery visually without interrupting the drilling cycle.\n      <\/p>\n      <p>\n        Indeed, in most warranty claim investigations across the industry, lubrication failure is the root cause in the majority of premature drill damage cases. An operation that runs drills without an inline oiler typically reduces drill service life by 40 to 60% \u2014 making the oiler one of the highest-return accessories available.\n      <\/p>\n    <\/div>\n  <\/div>\n\n  <!-- Driver 5 -->\n  <div class=\"sm-driver\">\n    <div class=\"sm-driver-num\">5<\/div>\n    <div class=\"sm-driver-body\">\n      <h3>Compressor efficiency and air pressure <span class=\"sm-saving\">15\u201325% energy savings<\/span><\/h3>\n      <p>\n        Compressed air is the energy carrier for every pneumatic drilling system, and compressor fuel or electricity typically represents 20 to 25% of total drilling cost. However, most quarry operations run their compressors at higher pressure than necessary \u2014 either from habit or because a poorly maintained drill requires more pressure to achieve adequate penetration.\n      <\/p>\n      <p>\n        Specifically, most TIGER pneumatic rock drills operate optimally at 5 to 6 bar. Running the compressor at 8 or 9 bar increases energy consumption proportionally while providing little additional benefit to penetration rate. In fact, above the design operating pressure, increased pressure often causes valve bounce and accelerated internal wear rather than improved performance.\n      <\/p>\n      <p>\n        Additionally, leaking hose connections are a major source of wasted energy that few operations quantify. A 3 mm leak in a fitting at 6 bar wastes approximately 30 litres per minute of compressed air \u2014 roughly half the consumption of a TIGER YT24 air-leg drill. Therefore, checking and replacing <a href=\"https:\/\/setmakina.com\/en\/products\/pnomatik-baglanti-elemanlari\/\" target=\"_blank\" rel=\"noopener\">pneumatic fittings<\/a> and hoses quarterly is one of the highest-return maintenance activities available.\n      <\/p>\n    <\/div>\n  <\/div>\n\n  <!-- Driver 6 -->\n  <div class=\"sm-driver\">\n    <div class=\"sm-driver-num\">6<\/div>\n    <div class=\"sm-driver-body\">\n      <h3>Unplanned downtime and drill repair cycles <span class=\"sm-saving\">Highest total impact<\/span><\/h3>\n      <p>\n        Of all six cost drivers, unplanned downtime carries the highest cost impact \u2014 not because repair costs are excessive, but because every hour a drill sits idle, the fixed costs of labour, equipment depreciation, and contract commitments continue to accumulate against zero metres drilled.\n      <\/p>\n      <p>\n        Furthermore, when an operation lacks spare drills or critical spare parts on site, a single drill failure can halt an entire production face for days. Consequently, the most cost-effective operations maintain a minimum inventory of high-wear parts \u2014 piston O-rings, chuck bushings, valve assemblies, and shank adaptors \u2014 alongside at least one standby drill per active face.\n      <\/p>\n      <p>\n        Set Makina ships critical spare parts within 24 hours from its Ankara facility to operations across 40+ countries. Additionally, all TIGER drill models share a significant proportion of common internal components across the range \u2014 meaning a single spare parts inventory covers multiple machine types and reduces the capital tied up in spare stock.\n      <\/p>\n    <\/div>\n  <\/div>\n\n\n  <!-- \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 SECTION 03 \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 -->\n  <h2><span class=\"sm-num\">03<\/span>Cost reduction action plan \u2014 prioritised by impact<\/h2>\n\n  <p>\n    Not all six drivers deliver equal returns for the same effort. In practice, the following priority sequence maximises cost reduction in the shortest timeframe for most quarry operations.\n  <\/p>\n\n  <div class=\"sm-table-wrap\">\n    <table>\n      <thead>\n        <tr>\n          <th>Priority<\/th>\n          <th>Action<\/th>\n          <th>Expected saving<\/th>\n        <\/tr>\n      <\/thead>\n      <tbody>\n        <tr>\n          <td>1 \u2014 Immediate<\/td>\n          <td>Audit bit selection against actual rock hardness. Replace mismatched bits with the correct geometry \u2014 button vs. ballistic vs. chisel \u2014 for your specific formation.<\/td>\n          <td><span class=\"sm-badge sm-badge-green\">20\u201330% on bit cost<\/span><\/td>\n        <\/tr>\n        <tr>\n          <td>2 \u2014 This week<\/td>\n          <td>Fit inline oilers to every drill that lacks one. Confirm correct oil flow rate daily for the first two weeks after fitting.<\/td>\n          <td><span class=\"sm-badge sm-badge-green\">40\u201360% on drill failure rate<\/span><\/td>\n        <\/tr>\n        <tr>\n          <td>3 \u2014 This month<\/td>\n          <td>Introduce a bit regrinding programme with a dedicated sharpening machine. Track metres per bit before and after to confirm improvement.<\/td>\n          <td><span class=\"sm-badge sm-badge-blue\">15\u201320% on consumable spend<\/span><\/td>\n        <\/tr>\n        <tr>\n          <td>4 \u2014 This quarter<\/td>\n          <td>Audit compressor pressure settings. Reduce to the manufacturer&#8217;s recommended operating pressure. Check all fittings and hoses for air leaks.<\/td>\n          <td><span class=\"sm-badge sm-badge-blue\">15\u201325% on energy cost<\/span><\/td>\n        <\/tr>\n        <tr>\n          <td>5 \u2014 This quarter<\/td>\n          <td>Implement a rod rotation programme. Mark each rod with its position in the string and rotate on a fixed cycle \u2014 typically every 50 to 100 metres.<\/td>\n          <td><span class=\"sm-badge sm-badge-blue\">10\u201315% on rod cost<\/span><\/td>\n        <\/tr>\n        <tr>\n          <td>6 \u2014 Ongoing<\/td>\n          <td>Stock critical spare parts on site. Establish a 24-hour parts replenishment agreement with your equipment supplier.<\/td>\n          <td><span class=\"sm-badge sm-badge-orange\">Eliminates multi-day stoppages<\/span><\/td>\n        <\/tr>\n      <\/tbody>\n    <\/table>\n  <\/div>\n\n\n  <!-- \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 SECTION 04 \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 -->\n  <h2><span class=\"sm-num\">04<\/span>Measuring and tracking cost per meter in your operation<\/h2>\n\n  <p>\n    Cost reduction initiatives only deliver sustained results when operators track cost per meter consistently. Without a baseline measurement, there is no way to confirm that changes are working \u2014 or to identify where performance has slipped back.\n  <\/p>\n\n  <ol class=\"sm-checklist\">\n    <li>\n      <div>\n        <div class=\"sm-q-title\">Establish a weekly drilling log<\/div>\n        <p class=\"sm-q-text\">Record total metres drilled, bits consumed, rods replaced, compressor hours, and any unplanned downtime per drill per week. Even a simple spreadsheet provides enough data to calculate cost per meter. Without this baseline, cost management is guesswork rather than decision-making.<\/p>\n      <\/div>\n    <\/li>\n    <li>\n      <div>\n        <div class=\"sm-q-title\">Calculate cost per meter monthly<\/div>\n        <p class=\"sm-q-text\">At the end of each month, total all drilling-related costs and divide by total metres drilled. Track this figure as a trend \u2014 a single month&#8217;s number is less useful than the direction it moves over a quarter. A downward trend confirms your improvements are working.<\/p>\n      <\/div>\n    <\/li>\n    <li>\n      <div>\n        <div class=\"sm-q-title\">Benchmark metres per bit separately<\/div>\n        <p class=\"sm-q-text\">Track metres drilled per bit as a leading indicator. This reveals bit selection problems and regrinding effectiveness faster than overall cost per meter, because the data is available daily rather than monthly. Specifically, a sudden drop in metres per bit is an early warning of rock condition changes or incorrect bit selection \u2014 before it appears in monthly cost figures.<\/p>\n      <\/div>\n    <\/li>\n    <li>\n      <div>\n        <div class=\"sm-q-title\">Share data with your supplier<\/div>\n        <p class=\"sm-q-text\">A reliable drilling equipment supplier can interpret your cost per meter data and suggest configuration changes. Set Makina&#8217;s technical team regularly analyses operational data from quarry customers across 40+ countries and can identify optimisation opportunities that are not always visible from within a single operation.<\/p>\n      <\/div>\n    <\/li>\n  <\/ol>\n\n\n  <!-- \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 SECTION 05 \u2550\u2550\u2550\u2550\u2550\u2550\u2550\u2550 -->\n  <h2><span class=\"sm-num\">05<\/span>Set Makina products that directly reduce cost per meter<\/h2>\n\n  <p>\n    Each of the six cost reduction levers above connects to specific equipment choices. In particular, the following Set Makina products address the highest-impact areas directly.\n  <\/p>\n\n  <div class=\"sm-product-grid\">\n    <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-button-bit\/\" class=\"sm-product-card\" target=\"_blank\" rel=\"noopener\">\n      <div class=\"sm-ptag\">Bits \u00b7 Hard Rock<\/div>\n      <div class=\"sm-pname\">TIGER Button Bit<\/div>\n      <div class=\"sm-pspec\">Hemispherical carbide inserts \u00b7 granite &amp; hard formations<\/div>\n      <div class=\"sm-pdesc\">Longer insert life in abrasive rock compared to ballistic geometry. Available in multiple face configurations for different hole diameters and rock hardness ranges.<\/div>\n      <div class=\"sm-parrow\">View product \u2192<\/div>\n    <\/a>\n    <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-balistik-bit\/\" class=\"sm-product-card\" target=\"_blank\" rel=\"noopener\">\n      <div class=\"sm-ptag\">Bits \u00b7 Medium Rock<\/div>\n      <div class=\"sm-pname\">TIGER Ballistic Bit<\/div>\n      <div class=\"sm-pspec\">Tapered carbide inserts \u00b7 medium formations<\/div>\n      <div class=\"sm-pdesc\">Higher penetration rate in softer formations \u2014 correct for limestone, marble, and medium-hardness rock. Matching bit to rock type extends life by up to 35%.<\/div>\n      <div class=\"sm-parrow\">View product \u2192<\/div>\n    <\/a>\n    <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-grinder-integral-drill-sharpening-machine\/\" class=\"sm-product-card\" target=\"_blank\" rel=\"noopener\">\n      <div class=\"sm-ptag\">Maintenance \u00b7 Regrinding<\/div>\n      <div class=\"sm-pname\">TIGER GRINDER<\/div>\n      <div class=\"sm-pspec\">Integral drill &amp; bit sharpening machine<\/div>\n      <div class=\"sm-pdesc\">Restores worn insert geometry accurately across 2\u20133 regrind cycles per bit. Reduces consumable spend by 15\u201320% in operations drilling 500+ metres per week.<\/div>\n      <div class=\"sm-parrow\">View product \u2192<\/div>\n    <\/a>\n    <a href=\"https:\/\/setmakina.com\/en\/products\/tiger-fy200b-line-oiler\/\" class=\"sm-product-card\" target=\"_blank\" rel=\"noopener\">\n      <div class=\"sm-ptag\">Lubrication \u00b7 Drill Protection<\/div>\n      <div class=\"sm-pname\">TIGER FY200B Line Oiler<\/div>\n      <div class=\"sm-pspec\">200 ml \u00b7 plastic \/ aluminium \/ steel body<\/div>\n      <div class=\"sm-pdesc\">Continuous flow-proportional lubrication in the air supply line. Transparent body allows visual confirmation of oil delivery. Prevents lubrication failures responsible for up to 60% of premature drill damage.<\/div>\n      <div class=\"sm-parrow\">View product \u2192<\/div>\n    <\/a>\n    <a href=\"https:\/\/setmakina.com\/en\/products\/extention-rod-mfrod-sank-adaptoru\/\" class=\"sm-product-card\" target=\"_blank\" rel=\"noopener\">\n      <div class=\"sm-ptag\">Consumables \u00b7 Rod System<\/div>\n      <div class=\"sm-pname\">Extension Rod, MF Rod &amp; Shank Adaptor<\/div>\n      <div class=\"sm-pspec\">Multiple thread options \u00b7 steel \/ titanium<\/div>\n      <div class=\"sm-pdesc\">Consistent thread geometry across the full TIGER range. Enables rod rotation programmes that extend total rod life by 20\u201330% and reduces coupling wear from dimensional mismatches.<\/div>\n      <div class=\"sm-parrow\">View product \u2192<\/div>\n    <\/a>\n    <a href=\"https:\/\/setmakina.com\/en\/products\/pnomatik-baglanti-elemanlari\/\" class=\"sm-product-card\" target=\"_blank\" rel=\"noopener\">\n      <div class=\"sm-ptag\">Air System \u00b7 Leak Prevention<\/div>\n      <div class=\"sm-pname\">Pneumatic Fittings &amp; Hoses<\/div>\n      <div class=\"sm-pspec\">Industrial-grade \u00b7 multiple sizes<\/div>\n      <div class=\"sm-pdesc\">A single 3 mm air leak wastes ~30 L\/min of compressed air. Replacing worn fittings and hoses quarterly is one of the highest-return, lowest-effort maintenance actions for reducing compressor energy cost.<\/div>\n      <div class=\"sm-parrow\">View product \u2192<\/div>\n    <\/a>\n  <\/div>\n\n\n  <!-- CTA -->\n  <div class=\"sm-cta\">\n    <h3>Want a cost per meter analysis for your operation?<\/h3>\n    <p>Set Makina&#8217;s technical team can review your bit selection, rod configuration, and equipment setup \u2014 and identify exactly where your biggest savings are hiding.<\/p>\n    <a href=\"https:\/\/setmakina.com\/en\/contact\/#action\" target=\"_blank\" rel=\"noopener\">Request a technical consultation<\/a>\n  <\/div>\n\n\n  <!-- FOOTER META -->\n  <div class=\"sm-footer-meta\">\n    <span>Published by <span class=\"sm-author\">Set Makina Engineering Team<\/span><\/span>\n    <span style=\"color:#ddd;\"> | <\/span>\n    <span class=\"sm-cert\">\n      <svg width=\"12\" height=\"12\" viewBox=\"0 0 24 24\" fill=\"#1a3a5c\"><path d=\"M12 1L3 5v6c0 5.55 3.84 10.74 9 12 5.16-1.26 9-6.45 9-12V5l-9-4z\"\/><\/svg>\n      ISO 9001\n    <\/span>\n    <span class=\"sm-cert\">CE &amp; ATEX Certified<\/span>\n    <span class=\"sm-cert\">Since 1991<\/span>\n  <\/div>\n\n\n  <!-- RELATED LINKS -->\n  <div class=\"sm-related\">\n    <div class=\"sm-related-title\">Related products &amp; pages<\/div>\n    <ul>\n      <li><a href=\"https:\/\/setmakina.com\/en\/products\/tiger-button-bit\/\" target=\"_blank\" rel=\"noopener\">TIGER Button Bit \u2014 Hard Rock<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/en\/products\/tiger-balistik-bit\/\" target=\"_blank\" rel=\"noopener\">TIGER Ballistic Bit \u2014 Medium Rock<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/en\/products\/tiger-grinder-integral-drill-sharpening-machine\/\" target=\"_blank\" rel=\"noopener\">TIGER GRINDER \u2014 Bit Sharpening<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/en\/products\/tiger-fy200b-line-oiler\/\" target=\"_blank\" rel=\"noopener\">TIGER FY200B \u2014 Line Oiler<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/en\/drilling-tools-and-bits\/\" target=\"_blank\" rel=\"noopener\">Full Drilling Tools &amp; Bits Range<\/a><\/li>\n      <li><a href=\"https:\/\/setmakina.com\/en\/products\/extention-rod-mfrod-sank-adaptoru\/\" target=\"_blank\" rel=\"noopener\">Extension Rods &amp; Shank Adaptors<\/a><\/li>\n    <\/ul>\n  <\/div>\n\n  <p class=\"sm-disclaimer\">\n    Cost percentage figures reflect industry benchmark ranges for hard rock quarry and mining operations and serve as indicative guidance. Actual cost distribution varies by rock type, equipment age, site conditions, and operational practices. Set Makina has manufactured CE and ATEX-certified drilling equipment from its Ankara facility since 1991, serving operations in over 40 countries.\n  <\/p>\n\n<\/article>\n\n","protected":false},"excerpt":{"rendered":"<p>Cost per meter drilled is the single most important productivity metric in quarry and mining operations \u2014 yet most operations never calculate it accurately. Instead, managers focus on daily advance rates or shift output, while the hidden costs of bit wear, compressor energy, unplanned downtime, and rod losses quietly erode their margins. In this guide,&#8230;<\/p>\n","protected":false},"author":2,"featured_media":20733,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"nf_dc_page":"","_kad_blocks_custom_css":"","_kad_blocks_head_custom_js":"","_kad_blocks_body_custom_js":"","_kad_blocks_footer_custom_js":"","_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"_kad_post_classname":"","_jetpack_newsletter_access":"","_jetpack_dont_email_post_to_subs":true,"_jetpack_newsletter_tier_id":0,"_jetpack_memberships_contains_paywalled_content":false,"_jetpack_memberships_contains_paid_content":false,"footnotes":""},"categories":[1],"tags":[],"class_list":["post-20725","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v26.0 (Yoast SEO v27.8) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Reducing Cost per Meter Drilled in Quarries | Set Makina<\/title>\n<meta name=\"description\" content=\"High drilling costs per meter drain quarry margins. This guide identifies the 6 biggest cost drivers and shows how to reduce them with the right equipment and practices.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/setmakina.com\/en\/uncategorized\/cost-per-meter-drilled-quarry\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Reducing Cost per Meter Drilled: A Practical Guide for Quarry Managers\" \/>\n<meta property=\"og:description\" content=\"High drilling costs per meter drain quarry margins. This guide identifies the 6 biggest cost drivers and shows how to reduce them with the right equipment and practices.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/setmakina.com\/en\/uncategorized\/cost-per-meter-drilled-quarry\/\" \/>\n<meta property=\"og:site_name\" content=\"SET MAKINA\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/setmakina.as\" \/>\n<meta property=\"article:published_time\" content=\"2026-06-02T06:47:00+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2026-06-13T18:40:12+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/setmakina.com\/wp-content\/uploads\/2026\/06\/block.png\" \/>\n\t<meta property=\"og:image:width\" content=\"1717\" \/>\n\t<meta property=\"og:image:height\" content=\"916\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/png\" \/>\n<meta name=\"author\" content=\"ali\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Written by\" \/>\n\t<meta name=\"twitter:data1\" content=\"ali\" \/>\n\t<meta name=\"twitter:label2\" content=\"Est. reading time\" \/>\n\t<meta name=\"twitter:data2\" content=\"10 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"TechArticle\",\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/\"},\"author\":{\"name\":\"ali\",\"@id\":\"https:\\\/\\\/navajowhite-jay-985369.hostingersite.com\\\/#\\\/schema\\\/person\\\/5f7ee51c85f821d8c405497681b357d6\"},\"headline\":\"Reducing Cost per Meter Drilled: A Practical Guide for Quarry Managers\",\"datePublished\":\"2026-06-02T06:47:00+00:00\",\"dateModified\":\"2026-06-13T18:40:12+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/\"},\"wordCount\":2102,\"publisher\":{\"@id\":\"https:\\\/\\\/navajowhite-jay-985369.hostingersite.com\\\/#organization\"},\"image\":{\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/i0.wp.com\\\/setmakina.com\\\/wp-content\\\/uploads\\\/2026\\\/06\\\/block.png?fit=1717%2C916&ssl=1\",\"inLanguage\":\"en-US\"},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/\",\"url\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/\",\"name\":\"Reducing Cost per Meter Drilled in Quarries | Set Makina\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/navajowhite-jay-985369.hostingersite.com\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/setmakina.com\\\/en\\\/uncategorized\\\/cost-per-meter-drilled-quarry\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/i0.wp.com\\\/setmakina.com\\\/wp-content\\\/uploads\\\/2026\\\/06\\\/block.png?fit=1717%2C916&ssl=1\",\"datePublished\":\"2026-06-02T06:47:00+00:00\",\"dateModified\":\"2026-06-13T18:40:12+00:00\",\"description\":\"High drilling costs per meter drain quarry margins. 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